Material Handling
Automation technology for material handling systems
A smooth flow of materials is the foundation of efficient production and logistics processes. Whether it is bulk goods, raw materials or agricultural products – every sector has its own specific requirements when it comes to conveyor systems and their automation.
The GESA Automation GmbH supports businesses with bespoke solutions for material handling – from consultancy and planning through to implementation, commissioning and after-sales service.
Intelligent management of material flow
We have extensive process expertise in material handling technology for Lignite, salt, fertiliser, cereals and seeds. Our automation solutions ensure a reliable flow of materials and support, amongst other things:
- automatic source-to-target controls
- Safe start-up and shutdown procedures for conveyor chains
- sector-specific positioning
- Hoist controls
- Pile detection
- Stock management
- Identification systems for lorries and railways
- Dosing and weighing processes
- Loading and unloading facilities
By utilising tried-and-tested modular system solutions, we reduce project lead times and ensure that your project is delivered cost-effectively and on schedule.
Conveyor technology for demanding applications
We develop and manufacture control cabinets in a mining-grade design, capable of withstanding increased mechanical stress, for use on large-scale open-cast mining machinery. Their suitability has been verified by a vibration test carried out at the Institute for Materials Research and Applied Technology in Dresden, and they meet the high standards required for these demanding applications.
Specialising in cereal and seed technology
A particular focus of our work is the automation of grain and seed handling systems. Our tried-and-tested system solutions enable the convenient and cost-effective control of complex conveying, cleaning, storage and loading processes. Numerous successfully completed projects across Europe demonstrate our many years of experience in this field.
FAQ (Frequently Asked Questions)
Which conveyor systems do you automate?
We automate belt conveyors, roller conveyors, chain conveyors, pallet handling systems, pneumatic conveying systems, bulk and general cargo handling systems, as well as complex material flow and logistics systems. Our solutions are tailored to your specific production and logistics processes.
Can existing conveyor systems be modernised?
Yes. We modernise existing control systems, replace outdated PLCs and add new functions to conveyor systems without having to replace the entire system.
What control systems do you use?
We work primarily with Siemens SIMATIC controllers, the TIA Portal and Siemens WinCC. Depending on the project, we also integrate systems from other manufacturers.
Do you carry out the entire EMSR commissioning process?
Yes. Our services include loop checks, signal tests, drive parameterisation, functional tests and the optimisation of entire conveyor systems.
Do you offer a maintenance service for conveyor systems?
Yes. In the EMSR sector, we carry out maintenance, servicing and system optimisation for the systems we have installed.
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