Mechanical Engineering / Manufacturing Technology / Retrofit
Automation technology for mechanical engineering and manufacturing technology
Today, the mechanical engineering sector faces the challenge of developing flexible and cost-effective machines. At the same time, the demands for digitalisation, connectivity and rapid project delivery are increasing.
The GESA Automation GmbH develops bespoke solutions for specialised machinery, production machinery and manufacturing plants. The close integration of hardware engineering, software engineering, control cabinet construction and commissioning results in cost-effective, comprehensive solutions from a single source.
Following the insolvency of Automation-, Sonder- und Werkzeugmaschinen ASW GmbH, GESA Automation GmbH was able to secure the necessary expertise to ensure that it can continue to provide ASW GmbH’s customers with a high-quality service.
Customised automation for machinery and plant
Every machine has its own specific requirements in terms of control, safety and ease of use. That is why we develop automation solutions that are precisely tailored to each individual application – from individual machines right through to complex production lines.
Our solutions include, amongst other things:
- PLC and HMI programming
- Visualisation and guidance systems
- Drive and Positioning Technology
- Safety control systems
- Interfaces to higher-level systems
- Customised control systems for specialised and mass-produced machines
Retrofitting rather than new build
Tried-and-tested machinery does not need to be replaced. By modernising control, drive and automation technology, we extend the life cycle of existing plant and lay the foundations for greater availability, a better supply of spare parts and cost-effective continued operation.
The modernisation is carried out on a case-by-case basis and – as far as possible – with minimal disruption to ongoing production operations.
Industry 4.0 and Data Integration
Modern machines provide valuable production and operational data. By intelligently networking automation technology and IT, we create transparency regarding machine status, production metrics and energy consumption. This lays the foundations for efficient manufacturing, predictive maintenance and the continuous optimisation of production processes.
FAQ (Frequently Asked Questions)
What automation solutions does GESA Automation GmbH offer for the mechanical engineering sector?
We develop bespoke automation solutions for machines and production facilities – from planning and hardware and software engineering through to control cabinet construction, commissioning and servicing.
When is it worth retrofitting machinery?
A retrofit is advisable when a machine’s mechanical components continue to operate reliably, but the control or automation technology needs to be modernised. This helps to improve performance, availability and future-proofing.
Can existing machines be digitised?
Yes. We modernise existing plants by installing new control and visualisation systems and integrating them into modern IT/OT infrastructures to improve transparency and efficiency.
Do you oversee projects from the planning stage right through to commissioning?
Yes. We handle all stages of the project – from technical consultancy and planning, through engineering and control cabinet construction, to commissioning and long-term service.
Which organisations are your solutions suitable for?
Our automation solutions are aimed at machine builders and manufacturing companies across a wide range of industries who wish to make their production processes more efficient, flexible and future-proof.
German 
English